We offer both field inspection services and
lab inspection services. If you project can not be move to our
facility we have the processing capabilities to perform our testing
in the field, at your location, or perhaps your vendor or customers
site.
Radiography
Radiography involves the use of penetrating X or gamma radiation
to examine parts and products for imperfections. An x—ray machine or
radioactive isotope is used as a source of radiation. Radiation is directed
through a part and onto film. When the film is developed, a shadowgraph
is obtained that shows the internal soundness of a part. Possible imperfections
show up as density changes in the film, in much the same manner as an
x—ray can show broken bones.
Digital Radiography
We are not talking about just using
a special plate to take X-rays instead of film but to be able to get
ultrasonic type information, from an X-ray, to get layer by layer information
about a part, to be able to reverse prototype a product from and item
to a drawing. To be able to dimensional check a part like no other type
of information collector.
Ultrasonics
Ultrasonic testing uses the transmission of high frequency sound
waves into a material to detect imperfections within the material or
changes in material properties. The most commonly used ultrasonic testing
technique is pulse echo wherein sound is introduced into the test object
and reflections (echos) are returned to a receiver from internal imperfections
or from geometrical surfaces of the part.
Liquid
Penentrant
Liquid Penetrant testing is probably the most widely used NDT
method. The test object or material is coated with a visible or fluorescent
dye solution. The excess dye is removed from the surface, and then a
developer is applied. The developer acts like a blotter and draws penetrant
out of imperfections which open to the surface. With visible dyes, the
vivid color contrast between the penetrant and the developer makes the
"bleedout" easy to see. With fluorescent dyes, an ultraviolet
lamp is used to make the "bleedout" fluoresce brightly, thus
allowing the imperfection to be seen readily.
Magnetic
Particle
Magnetic particle testing is done by inducing a magnetic field
in a ferro—magnetic material and dusting the surface with iron particles(either
dry or suspended in a liquid). Surface imperfections will distort the
magnetic field and concentrate the iron particles near imperfections,
thus indicating their presence.
Magnetic Particle Testing or Magnaflux as
it is sometimes called uses magnetic leakage fields to detect surface
and subsurface cracks and discontinuities.
Corrosion Erosion
Erosion and corrosion of existing
pipe is a very real problem in today’s power and generation plants the
high cost of down time coupled with the high cost of repair could be
put you company out of business. But to strip off the insulation, especially
if it is asbestos, empty the line to try to X-ray it or to take hundreds
of thickness readings could be equally as costly. Thru view scanning
can scan a pipe wall thru insulation, thru product with out stopping
your production. If you have asbestos insulation and it has already
been or will be sealed and abated you do not have to remove it. We have
accuracy as close as .001 ". We also can examine a full length
of pipe and can show you every thin spot and with the software you can
look at any area and find its true thickness
Visual
Examination
Probably the oldest and most common method of NDT is visual examination,
which has numerous industrial and commercial applications. Examiners
follow procedures ranging from simple to very complex, some of which
involve comparison of workmanship samples with production parts. Visual
techniques are used with all other NDT methods.
Acoustic Emission
When a solid material is stressed, imperfections within the material
emit short bursts of energy called "emissions". In much the
same manner as ultrasonic testing, special receivers can detect these
acoustic emissions. The source of "emissions" can be evaluated
through study of their strength, rate, and location.
Eddy Current
In eddy current testing, electrical currents are generated in
a conductive material by an induced magnetic field. Interruptions in
the flow of the electric currents (eddy currents), which are caused
by imperfections or changes in a material’s conductive properties, will
cause changes in the induced magnetic field. These changes, when detected,
indicate the presence of a change in the test object.